The United Solar thin-film cells are manufactured in a unique continuous
roll-to-roll deposition process. Each of the nine thin-film semiconductor
layers that comprise the cell is sequentially deposited in separate, dynamically-isolated,
plasma enhanced chemical vapor deposition (PECVD) chambers as the stainless
steel substrate progresses through the machine. The company's new manufacturing
plant, shown at right, has an annual production capcity of five million
Watts of solar cells.
The thin-film materials, cell designs, and manu- facturing processes
used by United Solar Systems Corp. are protected by more than 160 issued
U.S. patents. |
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